CAPABILITIES

Five capabilities, end to end.

From first concept to manufacturing handoff, every step happens under one roof, so design decisions stay connected to how a product will actually be built, tested, and made.

01

Packaging Design

We design packaging that looks right and performs right, balancing brand presentation with the structural realities of tooling, shipping, and handling.

  • Concept sketching & structural ideation

  • Graphic and brand application

  • Material and finish selection

  • Regulatory and labeling layout

  • Design-for-manufacture review

Why it matters

Built to Test

Concepts move straight into prototyping, so testing timelines never wait on production.

Manufacturable From Day One

Design decisions account for tooling and production realities from the first sketch.

Patient & Consumer First

Every concept is judged by how it feels in someone’s hands, not just how it looks on screen.

Example imagery

Design sketches of an auto-injection pen in various packaging concepts, including a rigid box, sleeve and tray, and folding carton.
A rendered image of an auto-injector in a package.

02

Structural Engineering

  • 3D CAD modeling

  • Fit and tolerance analysis

  • Material selection & specification

  • Structural simulation

  • Tooling-readiness review

Every surface, tolerance, and material choice is engineered with production in mind, so what works on screen also works in tooling.

A Auto CAD technical drawing of a carton design.
An aluminum thermoform mold for a blister pack with a plastic blister pack above the mold.

Why it matters

Engineering Rigor

Every surface and tolerance is modeled with production in mind.

Fewer Revision Cycles

Problems get caught in CAD, not after tooling is cut.

Cross-Format Expertise

From blister packs to rigid cartons, models built to fit the format.

Example imagery

A manufacturing mold station for die cutting a blister pack with three cavities is placed at the end of the mold for packaging.
Digital caliper measuring a metal block, displaying 25.00 mm.
Close-up of a CNC mill maching an aluminum stock to create a mold.

03

In-house tooling and fabrication mean every prototype is built under one roof, with no outside vendors slowing the timeline.

Prototype Fabrication

  • In-house CNC tooling

  • Thermoforming & pressure forming

  • Laser & flatbed cutting

  • Heat sealing & die cutting

  • Hand-finishing & assembly

Two glass vials filled with a clear liquid, mounted in a medical tray with embedded syringes and injector system.

Why it matters

Built In-House

Prototype fabricated under one roof, with no outside vendors.

Testing-Grade Quality

Prototypes are built to be handled and opened like the real thing.

Small-Batch Ready

Runs sized for testing panels, not production minimums.

Example imagery

A white box of individual packets containing medical ointments.

Custom Enclosures

Close-up of a blister pack of pink round pills.

Blister Packs

A 2 ml vial of COVID-19 vaccine next to a box and a clear plastic tray with the vial inside. The labels on the vial and box indicate COVID-19 vaccine with injection warning, and the box mentions 2019-nCoV and last instructions before use.

Vials

04

AI Assisted User Testing

Test prototypes with patients sooner. Capture real-world handling feedback with AI so you can refine both product and instructional design before investing in production.

Fertility treatment kit with medication bottles, accompanied by a smartphone app and informational leaflets for support and instructions.

Why it matters

Real People, Real Feedback

Testing with the people who will actually use the product, not just internal review.

Evidence Before Investment

Findings surface before committing to tooling and production.

Fast Iteration Loops

Feedback flows straight back into design and prototyping.

What we learn from real conversations

A live dashboard turns every patient conversation into evidence your team can act on.

Open box containing a teal inhaler device and an informational leaflet, with a printed QR code that activates an AI user support application on a smart phone.
Dashboard displaying analytics with key metrics: 4,812 conversations, 2 minutes and 14 seconds average session length, 91% resolution rate, and 4.2% escalation rate. Top questions about Inhaler AeroClear 120 include usage, missed doses, safety, and empty status. Sentiment analysis shows 68% positive, 24% neutral, and 8% negative feedback.

05

Manufacturing Development

The same team that designed and tested the prototype guides it into manufacturing, with documentation built to travel cleanly to a production partner.

  • Production process planning

  • Vendor & tooling sourcing

  • Pilot run management

  • Quality & inspection planning

  • Manufacturing handoff documentation

A 3D model of a die cutting tool designed in CAD.

Why it matters

Smooth Handoff

Documentation and process plans built to travel cleanly to a production partner.

Fewer Surprises at Scale

Pilot runs catch issues before your team fully commits to tooling and production.

One Continuous Process

The same team that designed and tested the prototype guides it into manufacturing.